This is the Highly Detailed factory service repair manual for theJCB 456 WHEELED LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. They are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 456 WHEELED LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine.
It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable.
Using this repair manual is an inexpensive way to keep your vehicle working properly. Service Repair Manual Covers: General Information Care and Safety Routine Maintenance Attachments Body and Framework Electrics Hydraulics Transmission Brakes Steering Engine File Format: PDF Compatible: All Versions of Windows & Mac Language: English Requirements: Adobe PDF Reader NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 456 WHEELED LOADER Service Repair Workshop Manual. Looking for some other Service Repair Manual,please check: Thanks for visiting! JCB 456 WHEELED LOADER Service Repair Manual. 1.
Copyright © 2004 JCB SERVICE. All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE. World Class Customer Support 9803/4180-08 Publication No. Issued by JCB Technical Publications, JCB Service, World Parts Centre, Beamhurst, Uttoxeter, Staffordshire, ST14 5PA, England. Tel +44 1889 590312 Fax +44 1889 593377 Service Manual Wheeled Loading Shovel - 446, 456 Section 1 - General Information Section 2 - Care and Safety Section 3 - Routine Maintenance Section A - Attachments Section B - Body and Framework Section C - Electrics Section E - Hydraulics Section F - Transmission Section G - Brakes Section H - Steering Section K - Engine. Section 1 - General Information 1 - 0 1 - -08 Notes:. Page No.Contents Section 1 - General Information 1 - i 1 - i Introduction About this Manual.
1 - 1 Machine Model and Serial Number. 1 - 1 Using the Service Manual. 1 - 1 Section Numbering. 1 - 1 Left Side, Right Side.
1 - 2 Cross References. 1 - 2 Identifying your Machine. 1 - 3 Machine Identification Plate. 1 - 3 Typical Vehicle Identification Number. 1 - 3 Typical Product Identification Number. 1 - 4 Component Identification Plates. 1 - 5 Standard Torque Settings Zinc Plated Fasteners and Dacromet Fasteners.
1 - 7 Introduction. 1 - 7 Bolts and Screws. 1 - 7 Hydraulic Connections. 1 - 11 'O' Ring Face Seal System. 1 - 11 'Torque Stop' Hose System. 1 - 14 Service Tools Numerical List.
1 - 15 Tool Detail Reference Section. 1 - 16 Section B - Body and Framework. 1 - 16 Section C - Electrics.
1 - 21 Section E- Hydraulics. 1 - 23 Section F - Transmission. 1 - 25 Section G - Brakes. 1 - 28 Service Aids Sealing and Retaining Compounds. 1 - 29 Terms and Definitions Colour Coding. 1 - 31 Hydraulic Schematic Colour Codes. 1 - 31 Black and White Codes.
1 - 32 Basic Operation Preparation for Towing. 1 - 33.
Page No.Contents Section 1 - General Information 1 - ii 1 - ii. Section 1 - General Information 1 - 1 1 - -08 Introduction About this Manual Machine Model and Serial Number This manual provides information for the following model(s) in the JCB machine range: – 456 Wheeled Loading Shovel from 539000 – 446 Wheeled Loading Shovel from 540000.
Using the Service Manual T11-004 This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training by JCB Technical Training Department. These personnel should have a sound knowledge of workshop practice, safety procedures, and general techniques associated with the maintenance and repair of hydraulic earthmoving equipment.
The illustrations in this publication are for guidance only. Where the machines differ, the text and/or the illustration will specify. General warnings in Section 2 are repeated throughout the manual, as well as specific warnings. Read all safety statements regularly, so you do not forget them. Renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter of course. It is expected that components will be cleaned and lubricated where appropriate, and that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dirt. Where a torque setting is given as a single figure it may be varied by plus or minus 3%.
Torque figures indicated are for dry threads, hence for lubricated threads may be reduced by one third. The manufacturer's policy is one of continuous improvement.
The right to change the specification of the machine without notice is reserved. No responsibility will be accepted for discrepancies which may occur between specifications of the machine and the descriptions contained in this publication. Finally, please remember above all else safety must come first! Section Numbering T11-005 The manual is compiled in sections, the first three are numbered and contain information as follows: The remaining sections are alphabetically coded and deal with Dismantling, Overhaul etc. Of specific components, for example: Section contents, technical data, circuit descriptions, operation descriptions etc. Are inserted at the beginning of each alphabetically coded section. 1 General Information - includes torque settings and service tools.
2 Care and Safety - includes warnings and cautions pertinent to aspects of workshop procedures etc. 3 Maintenance - includes service schedules and recommended lubricants for all the machine. A Attachments B Body and Framework, etc. Section 1 - General Information Introduction About this Manual 1 - 2 1 - -08 Left Side, Right Side In this manual, 'left' A and 'right' B mean your left and right when you are seated correctly in the machine.
T033800-1 Fig 1. Cross References T1-0042 In this publication, page cross references are made by presenting the subject title printed in bold, italic and underlined. It is preceeded by the 'go to' symbol. The number of the page upon which the subject begins, is indicated within the brackets. For example: K Cross References ( T 1-2).
Section 1 - General Information Introduction Identifying your Machine 1 - 3 1 - -08 Identifying your Machine Machine Identification Plate Your machine has an identification plate mounted as shown. The serial numbers of the machine and its major units are stamped on the plate. Note: The machine model and build specification is indicated by the PIN. Refer to Typical Product Identification Number (PIN). The serial number of each major unit is also stamped on the unit itself. If a major unit is replaced by a new one, the serial number on the identification plate will be wrong. Either stamp the new number of the unit on the identification plate, or simply stamp out the old number.
This will prevent the wrong unit number being quoted when replacement parts are ordered. The machine and engine serial numbers can help identify exactly the type of equipment you have. T033550-2 Fig 2.
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Typical Vehicle Identification Number 1 World Manufacturer Identification, SLP = JCB 2 Machine Model, 456ZX 3 Year of Manufacture (P = 1993, R = 1994, S = 1995, T = 1996, V = 1997, W = 1998, X = 1999, Y = 2000, 1 = 2001, 2 = 2002, 3 = 2003, 4 = 2004) 4 Manufacturers Location (E = England) 5 Machine Serial Number (0539001) The serial number of each major unit is also stamped on the unit itself. If a major unit is replaced by a new one, the serial number on the identification plate will be wrong. Either stamp the new number of the unit on the identification plate, or simply stamp out the old number. This will prevent the wrong unit number being quoted when replacement parts are ordered.
The machine and engine serial numbers can help identify exactly the type of equipment you have. 1 2 3 4 5 SLP 456 V E 539000. Section 1 - General Information Introduction Identifying your Machine 1 - 4 1 - -08 Typical Product Identification Number T033160-1. 1 World Manufacturer Identification (3 Digits) 2 Model Number (3 Digits) 3 Loader End Type (1 Digit) 4 Designation (1 Digit) 5 Check Letter (1 Digit) The Check Letter is used to verify the authenticity of the machine’s PIN. 6 Year of Manufacture (1 Digit) 7 Machine Serial Number (7 Digits) Each machine has a unique serial number. Note: On later models, the year of manufacture digit was removed and the machine serial number was increased to 8 digits.
O = HT Loader End Z = ZX Loader End S = Farmmaster O = None Farmmaster I = India 7 = 2007 A = 2010 8 = 2008 B = 2011 9 = 2009 C = 2012. Section 1 - General Information Introduction Identifying your Machine 1 - 5 1 - -08 Component Identification Plates Unit Identification Fig 4. The engine serial number is stamped on a plate 4Y which is fastened to the right side of the cylinder block. The Transmission serial number is stamped on plate 5Z as shown. Section 1 - General Information Introduction Identifying your Machine 1 - 6 1 - -08 FOPS Data Plate!MWARNING Do not use the machine if the falling objects protection level provided by the structure is not sufficient for the application. Falling objects can cause serious injury.
8-2-8-17 If the machine is used in any application where there is a risk of falling objects then a falling-objects protective structure (FOPS) must be installed. For further information contact your JCB Dealer The falling objects protection structure (FOPS) is fitted with a dataplate. The dataplate indicates what level protection the structure provides. There are two levels of FOPS: – Level I Impact Protection - impact strength for protection from small falling objects (e.g. Bricks, small concrete blocks, hand tools) encountered in operations such as highway maintenance, landscaping and other construction site services. – Level II Impact Protection - impact strength for protection from heavy falling objects (e.g. Trees, rocks) for machines involved in site clearing, overhead demolition or forestry.
ROPS Data Plate!MWARNING You could be killed or seriously injured if you operate a machine with a damaged or missing ROPS/FOPS. If the Roll Over Protection Structure (ROPS)/Falling Objects Protection Structure (FOPS) has been in an accident, do not use the machine until the structure has been renewed. Modifications and repairs that are not approved by the manufacturer may be dangerous and will invalidate the ROPS/FOPS certification. INT-2-1-96!MWARNING Seat Belts The ROPS/FOPS is designed to give you protection in an accident.
Volvo impact dvd 2018 is a dealer repair manual wiring diagrams for volvo fm7 fm9 fm10 fm12 fh12 fh16 nh12 repair manual. Service manual trucks group 37 version 01 wiring diagram fh12 fh16 lhd to be inserted into the binders for fm fh tsp119544 foreword the descriptions and service procedures contained in this manual are based on designs.
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If you do not wear your seat belt, you could be thrown out of the machine and crushed. You must wear a seat belt when using the machine.
Fasten the seat belt before starting the engine. 0153 Machines built to the ROPS/FOPS standard have a data plate attached to the inside of the cab. 332-A5586 Fig 6.
J.C.B.CABSYSTEMS LAKESIDEWORKS ROCESTER UTTOXETER,STAFFS ST145JP ENGLAND 426, 436, 446, 456 FOPS: COMPLIESTO EN LEVEL2 CABPARTNo: 335/06840,335/09298 YEAR: SERIALNo: MAXIMUMUNLADEN MASS26000Kg JCBWHEELEDLOADER ROPS: COMPLIESTO EN ISO3471:1994 332/A5586. Section 1 - General Information Standard Torque Settings Zinc Plated Fasteners and Dacromet Fasteners 1 - 7 1 - -08 Standard Torque Settings Zinc Plated Fasteners and Dacromet Fasteners T11-002 Introduction Some external fasteners on JCB machines are manufactured using an improved type of corrosion resistant finish.
This type of finish is called Dacromet and replaces the original Zinc and Yellow Plating used on earlier machines. The two types of fasteners can be readily identified by colour and part number suffix. Fastener Types ( T 1-7). Fastener Types Note: As the Dacromet fasteners have a lower torque setting than the Zinc and Yellow fasteners, the torque figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction with a Zinc or Yellow plated nut, as this could change the torque characteristics of the torque setting further. For the same reason, a Dacromet nut should not be used with a Zinc or Yellow plated bolt. Note: All bolts used on JCB machines are high tensile and must not be replaced by bolts of a lesser tensile specification. Note: Dacromet bolts, due to their high corrosion resistance are used in areas where rust could occur. Dacromet bolts are only used for external applications. They are not used in applications such as gearbox or engine joint seams or internal applications. Bolts and Screws Use the following torque setting tables only where no torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the plating process, do not lubricate. Torque settings are given for the following conditions: Condition 1 – Un-lubricated fasteners – Zinc fasteners – Yellow plated fasteners Condition 2 – Zinc flake (Dacromet) fasteners – Lubricated zinc and yellow plated fasteners – Where there is a natural lubrication. For example, cast iron components Verbus Ripp Bolts Fig 7. Torque settings for these bolts are determined by the application. Refer to the relevant procedure for the required settings. Fastener Type Colour Part No.
Troubleshooting Guide Format
Suffix Zinc and Yellow Golden finish 'Z' (e.g. 1315/3712Z) Dacromet Mottled silver finish 'D' (e.g. 1315/3712D). Section 1 - General Information Standard Torque Settings Zinc Plated Fasteners and Dacromet Fasteners 1 - 8 1 - -08 Table 2. Torque Settings - UNF Grade 'S' Fasteners Table 3. Torque Settings - Metric Grade 8.8 Fasteners Bolt Size Hexagon (A/F) Condition 1 Condition 2 in.
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JCB 446 456 WHEEL LOADER SERVICE MANUAL The Service Manual contains detailed information, diagrams, actual real photo illustrations and schemes, which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine. This manual offers full information you need for repair your machine. The information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. In addition to space savings, nice thing about having PDF files instead of a hard-printed manual is that you can use the Search feature in Acrobat to find just what your looking for and just print out the exact pages you need or all manual.
Possibility download after payment. If you would like to purchase this service manual click on the instant download button at the upper left hand corner of this page. Attention please on the serial numbers contained in this manual Serial numbers: JCB 446 WHEEL LOADER SERIAL NUMBER 540000 Onwards JCB 456 WHEEL LOADER SERIAL NUMBER 539000 Onwards Publication number: 9803-4180. File Format: PDF Pages: 898 Size: 189Mb Manual Language: English CONTENTS AS FOLLOWS: General Information Care and Safety Routine Maintenance Body and Framework Electrics Hydraulics Transmission Brakes Hydraulic Steering Engine If you want to see my other manuals, click the inscription Recipes / Manuals in the upper right corner. We have all manuals for machines JCB. Please, write me if you have questions.
Probably I have the manual which you for a long time search. Have a nice day.
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